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Thursday, December 20, 2012

Identification of Synthetic Diamonds

The popularity and appeal of diamonds led to a situation where people wanted to create diamond look-alikes in the laboratory. Many experiments were done to perfect a laboratory process that could create diamonds that were close to the real thing. It was only after a lot of research that the process of developing a diamond in a laboratory was finalized. These lab diamonds are called synthetic diamonds and are far cheaper than real diamonds. However, a proliferation of diamonds in the market necessitated that people trading in the diamond industry be aware of the methods by which synthetic diamonds can be differentiated from real natural diamonds.

Synthetic diamonds are different from natural ones in various ways and these properties can help in segregating them. Since the synthetic diamonds are produced in a laboratory, they do not have the same level of inclusions as the natural ones. They do not have other crystals like garnet, diopside and other diamonds in them. However, synthetic diamonds do contain remnants of the metallic flux that is used in the process of creation of synthetic diamonds.

The other differentiation lies in the structure, graining and color zoning of the diamonds. The high temperature at which a synthetic diamond is produced is yet lower than the temperature at which natural diamonds are created. Natural diamonds grow evenly in all directions from a basic core. The process that produces synthetic diamonds creates different shapes that look like octahedral and cubic faces since the diamond grows only upwards and outwards from a core. The typical shape of a synthetic diamond is like a broad diamond tapering pyramid that ends in a flat face. This difference in growth patterns and shapes forms the most reliable source of differentiating between synthetic diamonds and natural ones.

There are various ways in which one can tell synthetic diamonds from real ones.

-A fiber optic light can be used to determine whether the inclusions observed with the naked eye are reflective or metallic in nature. A simple confirmation of the remnants of metallic flux in the diamonds is proof enough that the diamonds in question are synthetic.

-In case where some synthetic diamonds do not have any inclusions, whatsoever, the differentiating process needs to be different. The shape of the crystals in a real diamond is different from that of a synthetic one. It should be noted that expert cutters can remove the top cover of the crystal during the cutting process while aspects like graining and color zoning cannot be changed.

-The graining pattern of synthetic diamonds and natural ones is also different due to the difference in growth patterns. When viewed through the pavilion of the synthetic diamond, the hour glass graining can be seen under magnification.

-The color zoning in synthetic diamonds also showa the hour glass shape; something that is obviously and most definitely absent in natural ones.

-If there are no differences that can be observed in crystals structures, graining and color zoning, the test to adopt is the UV radiation test. Most natural diamonds fluorescence a blue tint under UV long wave and a yellowish fluorescence under shortwave UV. Synthetic diamonds, on the other hand fluoresce between yellow to greenish yellow under long and shortwave.

-Most synthetic diamonds are phosphorescent and that means that after the UV light is switched off, the light emitted from the diamond remains for some time. And since the natural diamond is not phosphorescent, this quality can be used to pick synthetic diamonds from a parcel of diamonds.

-Another innovative method of differentiating the synthetic from the original is to use magnets. This method can be used since there are likely to be metallic inclusions in the synthetic diamond but not in a natural one. If a diamond is kept free and a strong magnet moved closer, the synthetic diamond will tend to incline more towards the magnets. This is another infallible method of differentiating synthetics from real diamonds because natural diamonds have never known to have metallic inclusions so far.

With these various techniques that can be used to detect synthetics, there should be no doubt that separating the two types should be easy. However, when you are dealing with other professionals it is still important and ethical to mention certain facts.

In case you are buying diamonds and are not too sure about the authenticity of the source, you could send the diamonds to a gemological laboratory for testing.

De Beers, one of the leading organizations in diamond trade has developed two diamond verification instruments in the mid 1990's. These were called the DiamondSure and DiamondView.

The DiamondSure is a simple instrument that divides the diamond into real or synthetic based on the manner in which the piece absorbs light. And the testing can be done for mounted as well as un-mounted diamonds. Further testing has to be done in case the DiamondSure cannot unequivocally identify a synthetic diamond from a real one. DiamondView, the more complex of the instruments can definitely identify all synthetic diamonds.

Whether by using an instrument or by sending the diamonds to the gemological laboratory, there is not doubt today that the sophistication of making the synthetic diamond process has made it necessary for people to check their real diamonds in case they have even a teeny-weeny doubt about the authenticity.

http://www.articlesbase.com/jewelry-articles/identification-of-synthetic-diamonds-520624.html

Thursday, September 13, 2012

Gems & Gemology in Review: Synthetic Diamonds

Book Description

April 3, 2008
The Gemological Institute of America (GIA) has compiled more than 30 years of synthetic diamond research in this comprehensive volume. Gems & Gemology in Review: Synthetic Diamonds is the first in a series of books that will focus on particular topics of interest to the gem and jewelry industry. For decades, much of the groundbreaking work on synthetic diamond characterization and identification has been published in GIA’s award-wining scientific journal, Gems & Gemology. Every article in the new 300-page book was originally published in G&G. The articles and news briefs are organized into five sections, each with introductions written by GIA Director of Research Dr. James E. Shigley, who is editor of the book and will serve as series editor. He wrote many of the original reports as well as the preface, which gives a general historical overview of synthetic diamonds—from the time they were first introduced by General Electric Co. (GE) for industrial use in the mid-1950s, to the company’s 1970 announcement of a gem-quality one-carat synthetic diamond, to the debut of synthetics in the market. The most recent articles provide the latest information on high pressure/high temperature (HPHT) and chemical vapor deposition (CVD) synthetic diamonds, their production and identifying characteristics. Synthetic Diamonds also includes two full-size wall charts on identifying these products.

Editorial Reviews

About the Author

Dr. James E. Shigley has been director of GIA Research since 1986. He has written several groundbreaking articles on synthetic diamond identification for Gems & Gemology and other journals. Dr. Shigley received a bachelor's degree in geology from the University of California, and a doctorate in geology from Stanford University.

Product Details

  • Hardcover: 294 pages
  • Publisher: Gemological Institute of America (April 3, 2008)
  • Language: English
  • ISBN-10: 0873110501
  • ISBN-13: 978-0873110501
  • Product Dimensions: 11.2 x 8.8 x 0.9 inches
  • Shipping Weight: 3 pounds

Tuesday, June 12, 2012

Synthetic diamond - Wikipedia, the free encyclopedia

Synthetic Diamonds (also known as laboratory-created diamond, laboratory-grown diamond, cultured diamond or cultivated diamond) is diamond produced in an artificial process, as opposed to natural diamonds, which are created by geological processes. Synthetic diamond is also widely known as HPHT diamond or CVD diamond after the two common production methods (referring to the high-pressure high-temperature and chemical vapor deposition crystal formation methods, respectively).

Although often referred to as synthetic, this term has been considered somewhat problematic. In the U.S., the Federal Trade Commission has indicated that the alternative terms laboratory-grown, laboratory-created, and [manufacturer-name]-created "would more clearly communicate the nature of the stone", as consumers associate the term synthetic with imitation products – whereas man-made diamonds are actual diamond material.[1]

Numerous claims of diamond synthesis were documented between 1879 and 1928; most of those attempts were carefully analyzed but none were confirmed. In the 1940s, systematic research began in the United States, Sweden and the Soviet Union to grow diamonds using CVD and HPHT processes. The first reproducible synthesis was reported around 1953. Those two processes still dominate the production of synthetic diamond. A third method, known as detonation synthesis, entered the diamond market in the late 1990s. In this process, nanometer-sized diamond grains are created in a detonation of carbon-containing explosives. A fourth method, treating graphite with high-power ultrasound, has been demonstrated in the laboratory, but currently has no commercial application.

The properties of synthetic diamond depend on the details of the manufacturing processes; however, some synthetic diamonds (whether formed by HPHT or CVD) have properties such as hardness, thermal conductivity and electron mobility that are superior to those of most naturally-formed diamonds.

Synthetic diamond is widely used in abrasives, in cutting and polishing tools and in heat sinks. Electronic applications of synthetic diamond are being developed, including high-power switches at power stations, high-frequency field-effect transistors and light-emitting diodes. Synthetic diamond detectors of ultraviolet (UV) light or high-energy particles are used at high-energy research facilities and are available commercially. Because of its unique combination of thermal and chemical stability, low thermal expansion and high optical transparency in a wide spectral range, synthetic diamond is becoming the most popular material for optical windows in high-power CO2 lasers and gyrotrons.

Both CVD and HPHT diamonds can be cut into gems and various colors can be produced: clear white, yellow, brown, blue, green and orange. The appearance of synthetic gems on the market created major concerns in the diamond trading business, as a result of which special spectroscopic devices and techniques have been developed to distinguish synthetic and natural diamonds.

History

After the 1797 discovery that diamond was pure carbon, many attempts were made to convert various cheap forms of carbon into diamond. The earliest successes were reported by James Ballantyne Hannay in 1879[2] and by Ferdinand Frédéric Henri Moissan in 1893. Their method involved heating charcoal at up to 3500 °C with iron inside a carbon crucible in a furnace. Whereas Hannay used a flame-heated tube, Moissan applied his newly developed electric arc furnace, in which an electric arc was struck between carbon rods inside blocks of lime.[3] The molten iron was then rapidly cooled by immersion in water. The contraction generated by the cooling supposedly produced the high pressure required to transform graphite into diamond. Moissan published his work in a series of articles in the 1890s.[4]

Many other scientists tried to replicate his experiments. Sir William Crookes claimed success in 1909.[5] Otto Ruff claimed in 1917 to have produced diamonds up to 7 mm in diameter,[6] but later retracted his statement.[7] In 1926, Dr. Willard Hershey of McPherson College replicated Moissan's and Ruff's experiments,[8][9] producing a synthetic diamond; that specimen is on display at the McPherson Museum in Kansas.[10] Despite the claims of Moissan, Ruff, and Hershey, other experimenters were unable to reproduce their synthesis.[11][12]

The most definitive replication attempts were performed by Sir Charles Algernon Parsons. A prominent scientist and engineer known for his invention of the steam turbine, he spent about 40 years (1882–1922) and a considerable part of his fortune trying to reproduce the experiments of Moissan and Hannay, but also adapted processes of his own.[13] Parsons was known for his painstakingly accurate approach and methodical record keeping; all his resulting samples were preserved for further analysis by an independent party.[14] He wrote a number of articles—some of the earliest on HPHT diamond—in which he claimed to have produced small diamonds.[15] However in 1928 he authorized Dr. C.H. Desch to publish an article[16] in which he stated his belief that no synthetic diamonds (including those of Moissan and others) had been produced up to that date. He suggested that most diamonds that had been produced up to that point were likely synthetic spinel.

GE diamond project

In 1941, an agreement was made between the General Electric (GE), Norton and Carborundum companies to further develop diamond synthesis. They were able to heat carbon to about 3,000 °C (5,430 °F) under a pressure of 3.5 gigapascals (510,000 psi) for a few seconds. Soon thereafter the Second World War interrupted the project. It was resumed in 1951 at the Schenectady Laboratories of GE, and a high-pressure diamond group was formed with F.P. Bundy and H.M. Strong. Tracy Hall and others joined this project shortly thereafter.[17]

The Schenectady group improved on the anvils designed by Percy Bridgman, who received a Nobel Prize for his work in 1946. Bundy and Strong made the first improvements, then more were made by Hall. The GE team used tungsten carbide anvils within a hydraulic press to squeeze the carbonaceous sample held in a catlinite container, the finished grit being squeezed out of the container into a gasket. The team recorded diamond synthesis on one occasion, but the experiment could not be reproduced because of uncertain synthesis conditions,[18] and the diamond was later shown to have been a natural diamond used as a seed.[19]

Hall achieved the first commercially successful synthesis of diamond on December 16, 1954, and this was announced on February 15, 1955. His breakthrough was using a "belt" press, which was capable of producing pressures above 10 GPa (1,500,000 psi) and temperatures above 2,000 °C (3,630 °F).[20] The press used a pyrophyllite container in which graphite was dissolved within molten nickel, cobalt or iron. Those metals acted as a "solvent-catalyst", which both dissolved carbon and accelerated its conversion into diamond. The largest diamond he produced was 0.15 mm (0.0059 in) across; it was too small and visually imperfect for jewelry, but usable in industrial abrasives. Hall's co-workers were able to replicate his work, and the discovery was published in the major journal Nature.[21][22] He was the first person to grow a synthetic diamond with a reproducible, verifiable and well-documented process. He left GE in 1955, and three years later developed a new apparatus for the synthesis of diamond—a tetrahedral press with four anvils—to avoid violating a U.S. Department of Commerce secrecy order on the GE patent applications.[19][23] Hall received the American Chemical Society Award for Creative Invention for his work in diamond synthesis.[24]

Later developments

An independent diamond synthesis was achieved on February 16, 1953 in Stockholm by the ASEA (Allmänna Svenska Elektriska Aktiebolaget), one of Sweden's major electrical manufacturing companies. Starting in 1949, ASEA employed a team of five scientists and engineers as part of a top-secret diamond-making project code-named QUINTUS. The team used a bulky split-sphere apparatus designed by Baltzar von Platen and Anders Kämpe.[17][25] Pressure was maintained within the device at an estimated 8.4 GPa for an hour. A few small diamonds were produced, but not of gem quality or size. The work was not reported until the 1980s.[26] During the 1980s, a new competitor emerged in Korea, a company named Iljin Diamond; it was followed by hundreds of Chinese enterprises. Iljin Diamond allegedly accomplished diamond synthesis in 1988 by misappropriating trade secrets from GE via a Korean former GE employee.

Synthetic gem-quality diamond crystals were first produced in 1970 by GE, then reported in 1971. The first successes used a pyrophyllite tube seeded at each end with thin pieces of diamond. The graphite feed material was placed in the center and the metal solvent (nickel) between the graphite and the seeds. The container was heated and the pressure was raised to about 5.5 GPa. The crystals grow as they flow from the center to the ends of the tube, and extending the length of the process produces larger crystals. Initially a week-long growth process produced gem-quality stones of around 5 mm (1 carat or 0.2 g), and the process conditions had to be as stable as possible. The graphite feed was soon replaced by diamond grit because that allowed much better control of the shape of the final crystal.[22]

The first gem-quality stones were always yellow to brown in color because of contamination with nitrogen. Inclusions were common, especially "plate-like" ones from the nickel. Removing all nitrogen from the process by adding aluminium or titanium produced colorless "white" stones, and removing the nitrogen and adding boron produced blue ones.[29] Removing nitrogen also slowed the growth process and reduced the crystalline quality, so the process was normally run with nitrogen present.

Although the GE stones and natural diamonds were chemically identical, their physical properties were not the same. The colorless stones produced strong fluorescence and phosphorescence under short-wavelength ultraviolet light, but were inert under long-wave UV. Among natural diamonds, only the rarer blue gems exhibit these properties. Unlike natural diamonds, all the GE stones showed strong yellow fluorescence under X-rays.[30] The De Beers Diamond Research Laboratory has grown stones of up to 25 carats (5.0 g) for research purposes. Stable HPHT conditions were kept for six weeks to grow high-quality diamonds of this size. For economic reasons, the growth of most synthetic diamonds is terminated when they reach a mass of 1 carat (200 mg) to 1.5 carats (300 mg).[31]

In the 1950s, research started in the Soviet Union and the US on the growth of diamond by pyrolysis of hydrocarbon gases at the relatively low temperature of 800 °C. This low-pressure process is known as chemical vapor deposition (CVD). William G. Eversole reportedly achieved vapor deposition of diamond over diamond substrate in 1953, but it was not reported until 1962.[32] Diamond film deposition was independently reproduced by Angus and coworkers in 1968[33] and by Deryagin and Fedoseev in 1970.[34] Whereas Eversole and Angus used large, expensive, single-crystal diamonds as substrates, Deryagin and Fedoseev succeeded in making diamond films on non-diamond materials (silicon and metals), which led to massive research on inexpensive diamond coatings in the 1980s.[35]

Manufacturing technologies

There are several methods used to produce synthetic diamond. The original method uses high pressure and high temperature (HPHT) and is still widely used because of its relatively low cost. The process involves large presses that can weigh hundreds of tons to produce a pressure of 5 GPa at 1500 °C. The second method, using chemical vapor deposition (CVD), creates a carbon plasma over a substrate onto which the carbon atoms deposit to form diamond. Other methods include explosive formation (forming detonation nanodiamonds) and sonication of graphite solutions.[36][37][38]

High pressure, high temperature

In the HPHT method, there are three main press designs used to supply the pressure and temperature necessary to produce synthetic diamond: the belt press, the cubic press and the split-sphere (BARS) press.

The original GE invention by Tracy Hall uses the belt press wherein the upper and lower anvils supply the pressure load to a cylindrical inner cell. This internal pressure is confined radially by a belt of pre-stressed steel bands. The anvils also serve as electrodes providing electrical current to the compressed cell. A variation of the belt press uses hydraulic pressure, rather than steel belts, to confine the internal pressure.[39] Belt presses are still used today, but they are built on a much larger scale than those of the original design.[40]

The second type of press design is the cubic press. A cubic press has six anvils which provide pressure simultaneously onto all faces of a cube-shaped volume.[41] The first multi-anvil press design was a tetrahedral press, using four anvils to converge upon a tetrahedron-shaped volume.[42] The cubic press was created shortly thereafter to increase the volume to which pressure could be applied. A cubic press is typically smaller than a belt press and can more rapidly achieve the pressure and temperature necessary to create synthetic diamond. However, cubic presses cannot be easily scaled up to larger volumes: the pressurized volume can be increased by using larger anvils, but this also increases the amount of force needed on the anvils to achieve the same pressure. An alternative is to decrease the surface area to volume ratio of the pressurized volume, by using more anvils to converge upon a higher-order platonic solid, such as a dodecahedron. However, such a press would be complex and difficult to manufacture.

The BARS apparatus is the most compact, efficient, and economical of all the diamond-producing presses. In the center of a BARS device, there is a ceramic cylindrical "synthesis capsule" of about 2 cm3 in size. The cell is placed into a cube of pressure-transmitting material, such as pyrophyllite ceramics, which is pressed by inner anvils made from cemented carbide (e.g., tungsten carbide or VK10 hard alloy).[43] The outer octahedral cavity is pressed by 8 steel outer anvils. After mounting, the whole assembly is locked in a disc-type barrel with a diameter about 1 meter. The barrel is filled with oil, which pressurizes upon heating, and the oil pressure is transferred to the central cell. The synthesis capsule is heated up by a coaxial graphite heater and the temperature is measured with a thermocouple.[44]

Chemical vapor deposition

Chemical vapor deposition is a method by which diamond can be grown from a hydrocarbon gas mixture. Since the early 1980s, this method has been the subject of intensive worldwide research. Whereas the mass-production of high-quality diamond crystals make the HPHT process the more suitable choice for industrial applications, the flexibility and simplicity of CVD setups explain the popularity of CVD growth in laboratory research. The advantages of CVD diamond growth include the ability to grow diamond over large areas and on various substrates, and the fine control over the chemical impurities and thus properties of the diamond produced. Unlike HPHT, CVD process does not require high pressures, as the growth typically occurs at pressures under 27 kPa.[36][45]

The CVD growth involves substrate preparation, feeding varying amounts of gases into a chamber and energizing them. The substrate preparation includes choosing an appropriate material and its crystallographic orientation; cleaning it, often with a diamond powder to abrade a non-diamond substrate; and optimizing the substrate temperature (about 800 °C) during the growth through a series of test runs. The gases always include a carbon source, typically methane, and hydrogen with a typical ratio of 1:99. Hydrogen is essential because it selectively etches off non-diamond carbon. The gases are ionized into chemically active radicals in the growth chamber using microwave power, a hot filament, an arc discharge, a welding torch, a laser, an electron beam, or other means.

During the growth, the chamber materials are etched off by the plasma and can incorporate into the growing diamond. In particular, CVD diamond is often contaminated by silicon originating from the silica windows of the growth chamber or from the silicon substrate.[46] Therefore, silica windows are either avoided or moved away from the substrate. Boron-containing species in the chamber, even at very low trace levels, also make it unsuitable for the growth of pure diamond.

Detonation of explosives

Diamond nanocrystals (5 nm in diameter) can be formed by detonating certain carbon-containing explosives in a metal chamber. These nanocrystals are called "detonation nanodiamond". During the explosion, the pressure and temperature in the chamber become high enough to convert the carbon of the explosives into diamond. Being immersed in water, the chamber cools rapidly after the explosion, suppressing conversion of newly produced diamond into more stable graphite.[48] In a variation of this technique, a metal tube filled with graphite powder is placed in the detonation chamber. The explosion heats and compresses the graphite to an extent sufficient for its conversion into diamond.[49] The product is always rich in graphite and other non-diamond carbon forms and requires prolonged boiling in hot nitric acid (about 1 day at 250 °C) to dissolve them.[37] The recovered nanodiamond powder is used primarily in polishing applications. It is mainly produced in China, Russia and Belarus and started reaching the market in bulk quantities by the early 2000s.[50]

Ultrasound cavitation

Micron-sized diamond crystals can be synthesized from a suspension of graphite in organic liquid at atmospheric pressure and room temperature using ultrasonic cavitation. The diamond yield is about 10% of the initial graphite weight. The estimated cost of diamond produced by this method is comparable to that of the HPHT method; the crystalline perfection of the product is significantly worse for the ultrasonic synthesis. This technique requires relatively simple equipment and procedures, but it has only been reported by two research groups, and has no industrial use as of 2009[update]. Numerous process parameters, such as preparation of the initial graphite powder, the choice of ultrasonic power, synthesis time and the solvent, are not yet optimized, leaving a window for potential improvement of the efficiency and reduction of the cost of the ultrasonic synthesis.[38][51]

Properties

Traditionally, the absence of crystal flaws is considered to be the most important quality of a diamond. Purity and high crystalline perfection make diamonds transparent and clear, whereas its hardness, optical dispersion (luster) and chemical stability (combined with marketing), make it a popular gemstone. High thermal conductivity is also important for technical applications. Whereas high optical dispersion is an intrinsic property of all diamonds, their other properties vary depending on how the diamond was created.[52]

Crystallinity

Diamond can be one single, continuous crystal or it can be made up of many smaller crystals (polycrystal). Large, clear and transparent single-crystal diamonds are typically used in gemstones. Polycrystalline diamond consists of numerous small grains, which are easily seen by the naked eye through strong light absorption and scattering; it is unsuitable for gems and is used for industrial applications such as mining and cutting tools. Polycrystalline diamond is often described by the average size (or grain size) of the crystals that make it up. Grain sizes range from nanometers to hundreds of micrometers, usually referred to as "nanocrystalline" and "microcrystalline" diamond, respectively.[53]

Hardness

Synthetic diamond is the hardest material known,[54] where hardness is defined as resistance to scratching and is graded between 1 (softest) and 10 (hardest) using the Mohs scale of mineral hardness. Diamond has a hardness of 10 (hardest) on this scale.[55] The hardness of synthetic diamond depends on its purity, crystalline perfection and orientation: hardness is higher for flawless, pure crystals oriented to the [111] direction (along the longest diagonal of the cubic diamond lattice).[56] Nanocrystalline diamond produced through CVD diamond growth can have a hardness ranging from 30% to 75% of that of single crystal diamond, and the hardness can be controlled for specific applications. Some synthetic single-crystal diamonds and HPHT nanocrystalline diamonds (see hyperdiamond) are harder than any known natural diamond.[54][57][58]

Impurities and inclusions
Main article: Crystallographic defects in diamond

Every diamond contains atoms other than carbon in concentrations detectable by analytical techniques. Those atoms can aggregate into macroscopic phases called inclusions. Impurities are generally avoided, but can be introduced intentionally as a way to control certain properties of the diamond. For instance, pure diamond is an electrical insulator, but diamond with boron added is an electrical conductor (and, in some cases, a superconductor),[59] allowing it to be used in electronic applications. Nitrogen impurities hinder movement of lattice dislocations (defects within the crystal structure) and put the lattice under compressive stress, thereby increasing hardness and toughness.[60]

Thermal conductivity

Unlike most electrical insulators, pure diamond is a good conductor of heat because of the strong covalent bonding within the crystal. The thermal conductivity of pure diamond is the highest of any known solid. Single crystals of synthetic diamond enriched in 12
C (99.9%) have the highest thermal conductivity of any material, 30 W/cm·K at room temperature, 7.5 times higher than copper. Natural diamond's conductivity is reduced by 1.1 % by the 13
C naturally present, which acts as an inhomogeneity in the lattice.[61]

Diamond's thermal conductivity is made use of by jewelers and gemologists who may employ an electronic thermal probe to separate diamonds from their imitations. These probes consist of a pair of battery-powered thermistors mounted in a fine copper tip. One thermistor functions as a heating device while the other measures the temperature of the copper tip: if the stone being tested is a diamond, it will conduct the tip's thermal energy rapidly enough to produce a measurable temperature drop. This test takes about 2–3 seconds.[62]

Applications

Machining and cutting tools

Most industrial applications of synthetic diamond have long been associated with their hardness; this property makes diamond the ideal material for machine tools and cutting tools. As the hardest known naturally occurring material, diamond can be used to polish, cut, or wear away any material, including other diamonds. Common industrial applications of this ability include diamond-tipped drill bits and saws, and the use of diamond powder as an abrasive.[63] These are by far the largest industrial applications of synthetic diamond. While natural diamond is also used for these purposes, synthetic HPHT diamond is more popular, mostly because of better reproducibility of its mechanical properties. Diamond is not suitable for machining ferrous alloys at high speeds, as carbon is soluble in iron at the high temperatures created by high-speed machining, leading to greatly increased wear on diamond tools compared to alternatives.[64]

The usual form of diamond in cutting tools is micrometer-sized grains dispersed in a metal matrix (usually cobalt) sintered onto the tool. This is typically referred to in industry as polycrystalline diamond (PCD). PCD-tipped tools can be found in mining and cutting applications. For the past fifteen years, work has been done to coat metallic tools with CVD diamond, and though the work still shows promise it has not significantly replaced traditional PCD tools.[65]

Thermal conductor

Most materials with high thermal conductivity are also electrically conductive, such as metals. In contrast, pure synthetic diamond has high thermal conductivity, but negligible electrical conductivity. This combination is invaluable for electronics where diamond is used as a heat sink for high-power laser diodes, laser arrays and high-power transistors. Efficient heat dissipation prolongs the lifetime of those devices, and their high cost justifies the use of efficient, though relatively expensive, diamond heat sinks.[66] In semiconductor technology, synthetic diamond heat spreaders prevent silicon and other semiconducting materials from overheating.[67]

Optical material

Diamond is hard, chemically inert, and has high thermal conductivity and a low coefficient of thermal expansion. These properties make diamond superior to any other existing window material used for transmitting infrared and microwave radiation. Therefore, synthetic diamond is starting to replace zinc selenide as the output window of high-power CO2 lasers[68] and gyrotrons. Those synthetic diamond windows are shaped as disks of large diameters (about 10 cm for gyrotrons) and small thicknesses (to reduce absorption) and can only be produced with the CVD technique.[69][70]

Recent advances in the HPHT and CVD synthesis techniques improved the purity and crystallographic structure perfection of single-crystalline diamond enough to replace silicon as a diffraction grating and window material in high-power radiation sources, such as synchrotrons.[71][72] Both the CVD and HPHT processes are also used to create designer optically transparent diamond anvils as a tool for measuring electric and magnetic properties of materials at ultra high pressures using a diamond anvil cell.[73]

Electronics

Synthetic diamond has potential uses as a semiconductor,[74] because it can be doped with impurities like boron and phosphorus. Since these elements contain one more or one less valence electron than carbon, they turn synthetic diamond into p-type or n-type semiconductor. Making a p–n junction by sequential doping of synthetic diamond with boron and phosphorus produces light-emitting diodes (LEDs) producing UV light of 235 nm.[75] Another useful property of synthetic diamond for electronics is high carrier mobility, which reaches 4500 cm2/(V·s) for electrons in single-crystal CVD diamond.[76] High mobility is favorable for high-frequency field-effect transistors. The wide band gap of diamond (5.5 eV) gives it excellent dielectric properties. Combined with the high mechanical stability of diamond, those properties are being used in prototype high-power switches for power stations.[77]

Synthetic diamond transistors have been produced in the laboratory. They are functional at much higher temperatures than silicon devices, and are resistant to chemical and radiation damage. While no diamond transistors have yet been successfully integrated into commercial electronics, they are promising for use in exceptionally high power situations and hostile non-oxidizing environments.[78][79]

Synthetic diamond is already used as radiation detection device. It is radiation hard and has a wide bandgap of 5.5 eV (at room temperature). Diamond is also distinguished from most other semiconductors by the lack of a stable native oxide. This makes it difficult to fabricate surface MOS devices but does create the potential for UV radiation to get to the active semiconductor without absorption in a surface layer. Because of these properties, it is employed in applications such as the BaBar detector at the Stanford Linear Accelerator[80] and BOLD (Blind to the Optical Light Detectors for VUV solar observations).[81][82] A diamond VUV detector recently was used in the European LYRA program.

Conductive CVD diamond is a useful electrode under many circumstances.[83] Photochemical methods have been developed for covalently linking DNA to the surface of polycrystalline diamond films produced through CVD. Such DNA modified films can be used for detecting various biomolecules, which would interact with DNA thereby changing electrical conductivity of the diamond film.[84] In addition, diamonds can be used to detect redox reactions that cannot ordinarily be studied and in some cases degrade redox-reactive organic contaminants in water supplies. Because diamond is mechanically and chemically stable, it can be used as an electrode under conditions that would destroy traditional materials. As an electrode, synthetic diamond can be used in waste water treatment of organic effluents[85] and the production of strong oxidants.[86]

Gemstones

Synthetic diamonds for use as gemstones are grown by HPHT[31] or CVD[87] methods. They are available in yellow and blue, and to a lesser extent colorless (or white). The yellow color comes from nitrogen impurities in the manufacturing process while the blue color comes from boron.[29] Other colors such as pink or green are achievable after synthesis using irradiation.[88] Several companies also offer memorial diamonds grown using cremated remains.[89]

Gem-quality diamonds grown in a lab can be chemically, physically and optically identical (and sometimes superior) to naturally occurring ones. The mined diamond industry has undertaken legal, marketing and distribution countermeasures to protect its market from the emerging presence of synthetic diamonds. Man-made diamonds can be distinguished by spectroscopy in the infrared, ultraviolet, or X-ray wavelengths. The DiamondView tester from De Beers uses UV fluorescence to detect trace impurities of nitrogen, nickel or other metals in HPHT or CVD diamonds.[90]

At least one maker of laboratory-grown diamonds has made public statements about being "committed to disclosure" of the nature of its diamonds, and laser-inscribes serial numbers on all of its gemstones.[87] The company web site shows an example of the lettering of one of its laser inscriptions, which includes both the words "Gemesis created" and the serial number prefix "LG" (laboratory grown).[91]

As of March 2012, the company Gemesis offers laboratory-made colorless and yellow diamond gemstones (including colorless diamonds in the range of 1 to 1.5 carats in size) and diamond jewelry for sale directly to the public on a web site at prices substantially lower than those of comparable quality natural diamond products.[92][93]